Learn Industrial Distillation from Industry Expert
Learn Industrial Distillation from Industry Expert
What you will get from this course?
This course is specially designed by global industry experts to give you one-stop solutions to learn everything you need to know about industrial distillation.
Complete Understanding of Design, Operation, Troubleshooting, and Optimization of the industrial distillation column.
Everything you need to know about distillation.
KEY TAKEAWAYS
1.Basic Concept
Fundamental of vapor-liquid equilibrium
Distillation system overview
2.Distillation column internals
Plate column and pack column internals
3.Operation of distillation column
Working and visualization inside the distillation column
Capacity diagram
Start-up of distillation column
4.Troubleshooting
Operational and hydraulic constraints of distillation column
5.Optimization and Energy savings
How to increase the capacity of the Distillation column?
How to reduce energy costs?
6.Design and simulation
Multicomponent distillation column design by Aspen plus simulation
Industrial case studies
The uniqueness of this course
•Build a complete understanding of industrial distillation
•Well curated step-by-step procedure from scratch.
•Starts with basic vapor-liquid equilibrium concept,
•Deep drive to the internals of distillation column through videos and animations.
•Take you through details of distillation column operation and troubleshooting
•Enrich you about the practical ways to increase the capacity of the distillation column for profit maximization.
•Guide you on how to save energy in the distillation column.
•Show you how to design multicomponent distillation column from scratch by Aspen plus software
•Enrich you with real-life case studies
Outline of course content
Fundamental of Vapour -liquid equilibrium.
Vapour pressure
Vapour pressure curve
Binary VLE phase diagram
XY diagram
Txy diagram
Gas law and distillation curve
Dalton’s law of partial pressure.
Equilibrium curve
Ideal gas law
Ideal and Non-ideal system
Distillation system overview
Feed system
Preheat system
Distillation column
Condenser, Reboiler
Overhead and Bottom system
Insights of Distillation column
How sieve tray works
External and internal reflux
Bubble cap tray
Packed column
Temperature control
Operating parameters
Distillation column internals
Distillation column types
Main components of distillation column
Shell
Tray
Packing
Reboiler
Condenser
Reflux drum
Packing support
Vortex breaker
Bottom connector
Vapor outlet
Demister pad
Tray column
Inlet weir, Bubbling area, Downcomer
Tray layout
Detailed working principle, advantages of
Valve tray,
bubble cap tray,
sieve tray,
special type of tray
High-pressure tray
Advantages and example of proprietary high-performance trays use in industry.
Parameters for tray design
Cost
Operating range
Pressure drops
Maintenance
Comparison of different tray design based on the above factors
Plate column overview
Working principle of Sieve tray, bubble cap tray.
Animation of Inner working of Sieve tray, Valve tray, Bubble cap tray
Packed column
Packed distillation column overview
Packed distillation column classification
Packed column internals
Shell
Packing
Heat balance
Packing support
Bed limiter
Liquid distributor
Animation and working of
Random packing
Structured packing
Trough distributor
Packing support
Operational and hydraulic constraints of distillation column
Operating limit and feasible region of distribution column
Flooding,
Jet flood
Weir loading
Downcomer flood
Downcomer backup
Downcomer entrance velocity
Weep
Capacity diagram
The boundary of a capacity diagram
Capacity limitation of distillation column
Vapour handling limitations
Flow regimes
Spray and Forth
Entrainment
Tray flooding
Ultimate capacity
Liquid handling limitation
Downcomer flood
Downcomer residing time
Down comer inlet velocity
Weir liquid loading
Down comer sizing criteria
Animation of
Flooding
Entrainment
Weeping in a distillation column
Other limitation and considerations
Weeping
Dumping
Tray turndown
Foaming
Capacity diagram and feasibility region
Industrial Case study to develop a capacity diagram
Insights from the capacity diagram
How capacity diagram can be used in profit maximization
Heat and material balance
Distillation start-up procedure
Troubleshooting of distillation column
Flooding
Feed composition changes
Puking
Overloading
Equipment failure
Jet flooding
Local flooding
Optimization of running distillation column
Strategies:
Increase feed
Reduce reflux
Exploit variation
How to increase the capacity of the Distillation column
Strategies to maximize profit from the distillation column
Optimization and Energy savings in the distillation column
Reflux optimization
Feed tray location optimization
Feed tray pre-heating
Side re-boiler optimization
Energy saving in the distillation column
Distillation column design and optimization by Aspen plus software
Introduction to process simulation
Run the first Aspen simulation and know Aspen simulator features
How to choose property analysis method
Property evaluation of pure component, binary and ternary system (Case studies)
Distillation boundaries and residue curves
Overview of different distillation modules in Aspen
Distillation column design by Aspen
Six industrial case studies
Optimum feed tray location
Overview of Aspen Radfrac module
Case study of Benzeze-Toluene distillation
Join the course
Learn it from an industry expert
Learn a new skill from scratch
Increase your professional value
Enhance employability
Complete Understanding of Design, Operation, Troubleshooting and Optimization of industrial distillation column.
Url: View Details
What you will learn
- Overall Full understanding of Distillation column operation, design, troubleshooting and optimization
- Detail understanding of real life distillation column internals and their working principles
- Fundamental of Vapour -liquid equilibrium, Gas law and distillation curve
Rating: 4.3
Level: All Levels
Duration: 10 hours
Instructor: NextGenaro -The Team with International Industry Expertise
Courses By: 0-9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
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